Aluminum Profiles and the Extrusion Process

 

Understanding Aluminum Profiles and the Extrusion Process

Introduction

Aluminum profiles are created by transforming aluminum alloy into various shapes with a specific cross-sectional profile. This process leverages aluminum’s unique physical properties, making it ideal for numerous applications. Aluminum’s malleability allows for easy casting and machining, while its density and stiffness—one-third that of steel—ensure stability and strength, especially when alloyed with other metals.

The Aluminum Extrusion Process

Step 1: Preparing the Die and Billet

The process begins with designing and creating the die shape. The aluminum alloy cylindrical billet is then heated to temperatures between 800°F and 925°F.

Step 2: Lubrication and Loading

The heated billet is transferred to the loader, where it is lubricated to prevent sticking to the extrusion machine, handle, or ram.

Step 3: Extrusion

A ram applies substantial pressure to a dummy block, pushing the aluminum billet through the die into the container.

Step 4: Nitrogen Introduction

Liquid or gaseous nitrogen is introduced through sections of the die to prevent oxide formation, creating an inert atmosphere and extending the die’s life.

Step 5: Cooling

The extruded part, now elongated, passes onto a run-out table shaped like the die opening. It is then pulled to a cooling table where fans cool the newly formed aluminum profile.

Step 6: Work Hardening and Straightening

After cooling, the extruded aluminum is relocated to a stretcher for work hardening and straightening.

Step 7: Cutting

Once hardened, the extrusions are moved to a saw table and cut to the required lengths.

Step 8: Heat Treatment

Finally, the extrusions undergo heat treatment to harden the aluminum, speeding up the aging process.

Customization Options

During the extrusion process, additional complexities can be introduced for customization. For instance, piercing mandrels can create hollow sections within the die. After extrusion, various options are available to adjust texture, color, and finish brightness. Common surface finishes for aluminum profiles include mill finish, anodizing, and powder coating.

Conclusion

Aluminum extrusion is a versatile and efficient process that produces strong, stable aluminum profiles. By understanding the steps involved, from die design to heat treatment, one can appreciate the precision and customization that make aluminum profiles essential in various industries.

Teda Ganghua Metal -17 years
Aluminum Sheets/Plates Supplier

Bring detailed specifications to contact me if you need
We have high quality and reasonable prices
📧 sales@tedaganghua.com
Whatsapp: +8615822676888
Welcome to our website! https://www.gh-stainlesssteel.com & https://www.teda-aluminum.com/& https://www.wear-resistantsteel.com/

评论

发表评论

此博客中的热门博文

Current Nickel Volatility Due to Profit Taking?

  Current Nickel Volatility Due to Profit Taking? Overview Nickel prices have become highly volatile once again. Is this due to classic profit-taking by market players? We believe there are strong indications of this. Additionally, the Federal Reserve (FED) is expected to announce its stance on interest rates in the United States today. Nickel Price Fluctuations Nickel prices on the London Metal Exchange (LME) have dropped since their peak in mid-May 2024. This decline has occurred despite no significant fundamental changes. A possible reason is the mid-month contract changes, which typically affect base metal prices. US Interest Rate Decision Today, June 5, Jerome Powell, Chair of the Federal Reserve, will deliver his regular speech. Most analysts and investors expect the US key interest rate to remain stable. The anticipated decisions of major central banks are likely already reflected in exchange rates. Market Reactions In light of these anticipated decisions, some investors hav...
阅读全文

Anti Slip Aluminum Sheet

图片
  Anti Slip Aluminum Sheet Contents Are you looking for anti slip plate ? Do you know why use aluminium anti slip plate? Which patterns of anti slip aluminum sheet are applicable for your application? Anti slip aluminum sheet is mainly used for ensuring the safety. In our daily life, we can see the non slip aluminium plate in bus, truck, subway and so on. For your non slip aluminium sheet purchasing, you can know more about this anti skid plate better. And it is also helpful for you to choose a suitable aluminium anti skid sheet with good price in Teda. Why use anti slip aluminum sheet? Anti slipping is key in our lives. Whether for your daily life or transportation, you can see anti slip aluminium sheets. For example, it is mainly used for car pedal, floor plates, amusement equipment manufacturing. Our company has different types of aluminium anti slip plate for your reference. And their thickness, width, price and properties are different. You can choose according to your own bus...
阅读全文

The Benefits of  Stainless Steel Perforated Sheet

图片
The Benefits of  Stainless Steel Perforated Sheet With its exceptional weather resistance and striking appearance, Stainless Steel Perforated Sheet is a versatile metal alloy that achieves a harmonious balance between form and function. At Teda Ganghua Metal, we offer Perforated Sheets that not only enhance the functionality of your applications but also elevate their aesthetic appeal. However, it's important to note that the performance of stainless steel can vary depending on the specific grade. The Resists Corrosion High Strength Long-cycle life Low-weight Clean easily Recycling The product is resistant to extreme temperature Sterilize your simple to use products Shiny look Good weldability Strengthened Formability Magnetism can be resistant in certain cases Let’s Get Started At Teda ganghua Metal, our highest priority is ensuring client satisfaction. We strive to deliver functional and precisely designed stainless steel metals that meet your requirements, all while staying on s...
阅读全文